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Container loading is a technical task. With the same container and the same cargo, if loaded well, it can hold more, transport steadily, and reduce cargo damage; if loaded poorly, it may cause the container to tip over, cargo damage, or even safety accidents. This article systematically explains the core technical requirements of container loading operations.

Container loading topic series: before loading, first do pre-loading preparation and container inspection; for temperature-controlled cargo loading, pay attention to container temperature and humidity control; for fees on overdue container usage, see container usage fee and demurrage charge.

1. Pre-loading Preparations

1.1 Formulating the Loading Plan

The loading plan is the "blueprint" for container loading and should be completed at least 1 day before loading:

Plan ElementContentPurpose
Cargo ListDimensions, weight, and packaging type of each itemDetermine total volume and total weight
Container Type Selection20GP/40GP/40HQ/Special containerMatch cargo and costs
Loading Layout DiagramHow to place each row and layer (may be hand-drawn sketch)Increase loading efficiency by 5%-10%
Center of Gravity EstimateCalculate approximate center of gravity based on weight distributionEnsure transport safety
Lashing/Securing PlanWhat securing materials and methods are neededPrevent shifting during transport

1.2 Tools and Materials Preparation

Tool/MaterialUseRecommended Quantity (per container)
Air bagsFill voids inside the container to prevent lateral cargo shifting4-8 pcs
Lashing straps (steel / composite)Secure pallets/equipment20-40 pcs
Stretch filmWrap pallets to prevent loosening1-2 rolls
Edge protectorsProtect carton corners and distribute lashing force20-40 pcs
Wooden timbers / dunnageSupport heavy cargo underneath and provide bracing4-8 pcs
Anti-slip matsPrevent cargo from slipping2-4 pcs
Camera/photo equipmentDocument the loading process and container condition

2. Basic Principles of Container Loading

The five basic principles of container loading are theunderlying rules for all loading operations:

PrincipleDescriptionConsequences of Violation
Heavy First, Light LastHeavy cargo placed at the bottom, light cargo on topLight cargo crushed; center of gravity too high
Low and Centered Center of GravityCenter of gravity below 50% of container height and within 40%–60% of container depthContainer tipping over when turning; vehicle rollover
Even DistributionWeight evenly distributed across the entire container floorLocalized overloading and deformation of container floor
No GapsAll gaps secured with filling materialCollision and shifting during transport
Markings Facing OutwardMarks facing toward the container doorDifficult to verify cargo upon arrival

The above five principles are all quoted from the Code of Practice for Cargo Stowage and Securing (CSS Code), the recommended standard for container loading operations by the International Maritime Organization (IMO).


Loading Sequence Explained

3.1 Standard Loading Sequence (Top View)

20GP Standard Loading Layout (Top View)
┌──────────────────────────────────────────┐
│  Row 1 →  Row 2 →  Row 3 →  Row 4 →  Row 5 │
│                                        │
│  ██████ ██████ ██████ ██████ ██████    │
│  █Heavy█ █Mixed█ █Mixed█ █Mixed█ █Light█    │
│  ██████ ██████ ██████ ██████ ██████    │
│                                        │
│  ██████ ██████ ██████ ██████ ██████    │
│  █Heavy█ █Mixed█ █Mixed█ █Mixed█ █Light█    │
│  ██████ ██████ ██████ ██████ ██████    │
└──────────────────────────────────────────┘
     ↑ Front (truck head)          ↑ Rear (container doors)
       Heavy cargo forward            Light cargo near door

3.2 Standard Loading Steps

Step 1: Start loading from the deepest point (front of container), arranging items in sequence along the container length
Step 2: Arrange each row neatly, leaving no gaps between rows
Step 3: After completing a row, separate it with an air bag to prevent forward and backward movement during transit
Step 4: Stagger layers in a brick-wall pattern to increase stability
Step 5: Load the outermost row up to the container door position and secure it firmly at the end

3.3 Loading Methods for Different Packaging

Packaging TypeLoading MethodPrecautions
Cartons (same size)Interlocking stacking (brickwall style), alternating layersMaximum 6-8 boxes per layer, single carton ≤25kg
Cartons (different sizes)Large boxes at the bottom, small boxes on top, grouped by typeDo not stuff small boxes between large boxes
Palletized goodsDirect loading by forklift, must be stretch-wrapped20GP loads 10, 40GP loads 21-24
Drum cargoPlace upright, secure with wooden boards between drumsMaximum 3 layers
Bagged goodsFish-scale stacking (alternating directions per layer)Height ≤10 layers
Steel coils / paper rollsUse V-shaped wooden frames to secure, axis facing the container doorProfessional lashing, must not shift
Long items (steel pipes/wood)Concentrate on one side, separate with wooden timbersMust not be mixed with cartons

Center of Gravity Control

4.1 Three-Dimensional Center of Gravity Standard

                  ┌──────────┐
                  │  TOP     │
                  │    CG    │ ← Height: below 50% container height
                  │    ↓     │
   ───────────────┼──────────┼────── Fore-aft: 40%-60% container depth
   ←  Truck front │    CG    │ →  Container door
                  │          │
                  │  BOTTOM  │
                  └──────────┘
                  ←── Center line ──→ Left-right: within ±5% of centerline
DirectionStandard RequirementMeasurement MethodRisk of Exceeding Limits
Fore-aft DirectionCenter of gravity 40%-60% container depth from the doorEstimate by weight or measure with a weighbridgeFore-aft imbalance; container may tip on slopes
Left-right DirectionCenter of gravity within ±5% of the centerlineCheck whether the weights on the left and right sides are similarHigh risk of sideways tipping when turning
Height DirectionCenter of gravity ≤ 50% container heightPlace heavy cargo on the bottom layer and light cargo on the top layerIf the vehicle's center of gravity is too high, it is prone to rollover

4.2 Practical Center of Gravity Control Methods

Method 1: Uniform Weight Distribution Method

20GP Container Weight Distribution Diagram:
┌──────────────────────────────────┐
│  ████  ████  ████  ████  ██    │
│  █ 3t █  █ 2t █  █ 1t █  █ 1t █  ██    │
│  ████  ████  ████  ████  ██    │
│  ████  ████  ████  ████  ██    │
│  █ 3t █  █ 2t █  █ 2t █  █ 1t █  ██    │
│  ████  ████  ████  ████  ██    │
└──────────────────────────────────┘
 Total weight 18t  Truck head ← front 4 rows 12t → rear 1 row 6t → Container door
 Center of gravity position ≈ 40% container depth ← ✅ Pass

Method 2: Heavy Cargo Priority Method

Cargo WeightPlacementReason
>500kgBottom of the container + 1/3 area near the front of the truckLower the center of gravity and reduce forward momentum when braking
100-500kgBottom middle area of the containerBalance front and rear weight
<100kgUpper layer + area near the container doorDoes not affect the center of gravity and is convenient for securing in the last row

Prohibitions:

  • Strictly prohibited from stacking all heavy cargo on one side of the box — the risk of tipping over increases by 300% when turning.
  • Strictly prohibited from concentrating more than 50% of the cargo weight at the tail of the box — cargo will impact the box door during sudden braking.
  • Strictly prohibited from exceeding the rated bottom load of the box (usually 3-4 tons per wheelbase).

Gap Filling and Securing

5.1 Comparison of Common Securing Methods

Securing MethodApplicable ScenarioMaterial CostEffect
Air BagsGaps at front and back inside the box, gaps between rowsBilled per unit🟢 Good effect, automatically fills gaps
Wooden SupportsSecuring around heavy goods, equipment basesBilled per piece🟢 Sturdy but requires tools
StrappingSecuring pallets/equipment/large itemsBilled per strap🟡 Better effect when used with edge protectors
Stretch FilmWrapping pallets to prevent loose itemsBilled per roll🟡 Prevents loosening, not shifting
Edge ProtectorsWhere strapping contacts goodsBilled per unit🟢 Prevents strapping from cutting packaging
Anti-Slip MatsBottom of goods on smooth surfacesBilled per sheet🟡 Auxiliary effect

The above reinforcement consumables are billed by piece/rod/strip/roll, and the price fluctuates with market conditions and procurement channels. The specific price is subject to the actual purchase price or the packing service quotation.

5.2 Usage Specifications for Inflatable Bags

Air bags are the most effective way to fill and secure cargo inside containers, but they must be used correctly:

Diagram of air bag placement:
┌──────────────────────────────────┐
│ █████ █████ █████ │ █████ █████ │
│ █cargo█ █cargo█ █cargo█ │ █cargo█ █cargo█ │
│ █heavy█ █heavy█ █heavy█ │ █light█ █light█ │
│ █████ █████ █████ │ █████ █████ │
│          ↑air bag    ↑air bag       │
│   Fill gaps between groups   Fill space between cargo and door │
└──────────────────────────────────┘
Usage pointsStandard
Air bag specificationsChoose according to gap width (50/80/100/120cm)
Inflation pressureInflate to 70%-85% full, do not over-inflate (risk of bursting)
PlacementRequires a flat bearing surface (do not place against sharp objects)
QuantityPlace 1 between each group of cargo, and 1-2 at the container door
ProhibitionsMust not replace lashing straps, and must not contact sharp objects

5.3 Lashing and Securing Standards

Cargo TypeLashing MethodNumber of Lashing PointsTension Standard
Pallet ≤500kgSingle cross lashing4 points50-100N
Pallet 500-1000kgDouble cross lashing6-8 points100-200N
Equipment 1000-3000kgDouble cross + ring lashing8-12 points200-500N
Equipment >3000kgProfessional lashing planMore than 12 pointsPer calculated plan

6. Container Loading Quality Checklist

After loading the container, confirm the following items one by one:

□ Goods are neatly arranged, no tilting
□ Center of gravity is within safe range
□ All gaps have been filled and secured
□ Lashing straps are tightened, edge protectors in place
□ Container doors open and close properly
□ Seal is locked, seal number recorded
□ Container number photographed and archived
□ Loading photos taken (before/during/after loading)
□ Loading list completed (including details of each row)

Regulatory Basis: Loading principles refer to the IMO Code of Practice for Cargo Stowage and Securing (CSS Code). Lashing and reinforcement standards refer to industry common operating practices.Data as of August 2026.

📖 Further Reading:

  • International Shipping Operations Manual, Chapter 19: Trailer and Container Loading Operating Procedures — Step-by-Step Version (complementary to the technical standards in this article)
  • Cargo Stowage and Securing — In-depth Interpretation of the CSS Code Regulations

Need a professional loading plan? Send your cargo information to Bofeng Logistics; we provide loading plan design + on-site supervision services.

Loading Service Consultation: 13075678958 | info@zhbfwl.com

Container Loading Frequently Asked Questions (FAQ)

Q: How to control the center of gravity when loading a container?

A: Place heavy cargo on the bottom layer and distribute it evenly to avoid one-sided loading; cargo with a high or offset center of gravity should have its loading plan adjusted or be secured with fastening devices, and checked against tally records after loading.

Q: How to handle gaps between the cargo and the container walls?

A: Use air bags, wooden blocks, cardboard, etc. to fill and secure, preventing movement and shifting during transport; choose filling materials and securing methods based on the cargo's weight, shape, and container type.

Disclaimer: This article is compiled and written by the Bofeng Logistics team, with content verified in August 2026. Container parameters and cost data may be adjusted due to changes in shipping companies, routes, and market conditions; please refer to the information confirmed at the time of booking.

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