Container loading is a technical task. With the same container and the same cargo, if loaded well, it can hold more, transport steadily, and reduce cargo damage; if loaded poorly, it may cause the container to tip over, cargo damage, or even safety accidents. This article systematically explains the core technical requirements of container loading operations.
Container loading topic series: before loading, first do pre-loading preparation and container inspection; for temperature-controlled cargo loading, pay attention to container temperature and humidity control; for fees on overdue container usage, see container usage fee and demurrage charge.
1. Pre-loading Preparations
1.1 Formulating the Loading Plan
The loading plan is the "blueprint" for container loading and should be completed at least 1 day before loading:
| Plan Element | Content | Purpose |
| Cargo List | Dimensions, weight, and packaging type of each item | Determine total volume and total weight |
| Container Type Selection | 20GP/40GP/40HQ/Special container | Match cargo and costs |
| Loading Layout Diagram | How to place each row and layer (may be hand-drawn sketch) | Increase loading efficiency by 5%-10% |
| Center of Gravity Estimate | Calculate approximate center of gravity based on weight distribution | Ensure transport safety |
| Lashing/Securing Plan | What securing materials and methods are needed | Prevent shifting during transport |
1.2 Tools and Materials Preparation
| Tool/Material | Use | Recommended Quantity (per container) |
| Air bags | Fill voids inside the container to prevent lateral cargo shifting | 4-8 pcs |
| Lashing straps (steel / composite) | Secure pallets/equipment | 20-40 pcs |
| Stretch film | Wrap pallets to prevent loosening | 1-2 rolls |
| Edge protectors | Protect carton corners and distribute lashing force | 20-40 pcs |
| Wooden timbers / dunnage | Support heavy cargo underneath and provide bracing | 4-8 pcs |
| Anti-slip mats | Prevent cargo from slipping | 2-4 pcs |
| Camera/photo equipment | Document the loading process and container condition | — |
2. Basic Principles of Container Loading
The five basic principles of container loading are theunderlying rules for all loading operations:
| Principle | Description | Consequences of Violation |
| Heavy First, Light Last | Heavy cargo placed at the bottom, light cargo on top | Light cargo crushed; center of gravity too high |
| Low and Centered Center of Gravity | Center of gravity below 50% of container height and within 40%–60% of container depth | Container tipping over when turning; vehicle rollover |
| Even Distribution | Weight evenly distributed across the entire container floor | Localized overloading and deformation of container floor |
| No Gaps | All gaps secured with filling material | Collision and shifting during transport |
| Markings Facing Outward | Marks facing toward the container door | Difficult to verify cargo upon arrival |
The above five principles are all quoted from the Code of Practice for Cargo Stowage and Securing (CSS Code), the recommended standard for container loading operations by the International Maritime Organization (IMO).
Loading Sequence Explained
3.1 Standard Loading Sequence (Top View)
20GP Standard Loading Layout (Top View)
┌──────────────────────────────────────────┐
│ Row 1 → Row 2 → Row 3 → Row 4 → Row 5 │
│ │
│ ██████ ██████ ██████ ██████ ██████ │
│ █Heavy█ █Mixed█ █Mixed█ █Mixed█ █Light█ │
│ ██████ ██████ ██████ ██████ ██████ │
│ │
│ ██████ ██████ ██████ ██████ ██████ │
│ █Heavy█ █Mixed█ █Mixed█ █Mixed█ █Light█ │
│ ██████ ██████ ██████ ██████ ██████ │
└──────────────────────────────────────────┘
↑ Front (truck head) ↑ Rear (container doors)
Heavy cargo forward Light cargo near door3.2 Standard Loading Steps
Step 1: Start loading from the deepest point (front of container), arranging items in sequence along the container length
Step 2: Arrange each row neatly, leaving no gaps between rows
Step 3: After completing a row, separate it with an air bag to prevent forward and backward movement during transit
Step 4: Stagger layers in a brick-wall pattern to increase stability
Step 5: Load the outermost row up to the container door position and secure it firmly at the end3.3 Loading Methods for Different Packaging
| Packaging Type | Loading Method | Precautions |
| Cartons (same size) | Interlocking stacking (brickwall style), alternating layers | Maximum 6-8 boxes per layer, single carton ≤25kg |
| Cartons (different sizes) | Large boxes at the bottom, small boxes on top, grouped by type | Do not stuff small boxes between large boxes |
| Palletized goods | Direct loading by forklift, must be stretch-wrapped | 20GP loads 10, 40GP loads 21-24 |
| Drum cargo | Place upright, secure with wooden boards between drums | Maximum 3 layers |
| Bagged goods | Fish-scale stacking (alternating directions per layer) | Height ≤10 layers |
| Steel coils / paper rolls | Use V-shaped wooden frames to secure, axis facing the container door | Professional lashing, must not shift |
| Long items (steel pipes/wood) | Concentrate on one side, separate with wooden timbers | Must not be mixed with cartons |
Center of Gravity Control
4.1 Three-Dimensional Center of Gravity Standard
┌──────────┐
│ TOP │
│ CG │ ← Height: below 50% container height
│ ↓ │
───────────────┼──────────┼────── Fore-aft: 40%-60% container depth
← Truck front │ CG │ → Container door
│ │
│ BOTTOM │
└──────────┘
←── Center line ──→ Left-right: within ±5% of centerline| Direction | Standard Requirement | Measurement Method | Risk of Exceeding Limits |
| Fore-aft Direction | Center of gravity 40%-60% container depth from the door | Estimate by weight or measure with a weighbridge | Fore-aft imbalance; container may tip on slopes |
| Left-right Direction | Center of gravity within ±5% of the centerline | Check whether the weights on the left and right sides are similar | High risk of sideways tipping when turning |
| Height Direction | Center of gravity ≤ 50% container height | Place heavy cargo on the bottom layer and light cargo on the top layer | If the vehicle's center of gravity is too high, it is prone to rollover |
4.2 Practical Center of Gravity Control Methods
Method 1: Uniform Weight Distribution Method
20GP Container Weight Distribution Diagram:
┌──────────────────────────────────┐
│ ████ ████ ████ ████ ██ │
│ █ 3t █ █ 2t █ █ 1t █ █ 1t █ ██ │
│ ████ ████ ████ ████ ██ │
│ ████ ████ ████ ████ ██ │
│ █ 3t █ █ 2t █ █ 2t █ █ 1t █ ██ │
│ ████ ████ ████ ████ ██ │
└──────────────────────────────────┘
Total weight 18t Truck head ← front 4 rows 12t → rear 1 row 6t → Container door
Center of gravity position ≈ 40% container depth ← ✅ PassMethod 2: Heavy Cargo Priority Method
| Cargo Weight | Placement | Reason |
| >500kg | Bottom of the container + 1/3 area near the front of the truck | Lower the center of gravity and reduce forward momentum when braking |
| 100-500kg | Bottom middle area of the container | Balance front and rear weight |
| <100kg | Upper layer + area near the container door | Does not affect the center of gravity and is convenient for securing in the last row |
Prohibitions:
- ❌ Strictly prohibited from stacking all heavy cargo on one side of the box — the risk of tipping over increases by 300% when turning.
- ❌ Strictly prohibited from concentrating more than 50% of the cargo weight at the tail of the box — cargo will impact the box door during sudden braking.
- ❌ Strictly prohibited from exceeding the rated bottom load of the box (usually 3-4 tons per wheelbase).
Gap Filling and Securing
5.1 Comparison of Common Securing Methods
| Securing Method | Applicable Scenario | Material Cost | Effect |
| Air Bags | Gaps at front and back inside the box, gaps between rows | Billed per unit | 🟢 Good effect, automatically fills gaps |
| Wooden Supports | Securing around heavy goods, equipment bases | Billed per piece | 🟢 Sturdy but requires tools |
| Strapping | Securing pallets/equipment/large items | Billed per strap | 🟡 Better effect when used with edge protectors |
| Stretch Film | Wrapping pallets to prevent loose items | Billed per roll | 🟡 Prevents loosening, not shifting |
| Edge Protectors | Where strapping contacts goods | Billed per unit | 🟢 Prevents strapping from cutting packaging |
| Anti-Slip Mats | Bottom of goods on smooth surfaces | Billed per sheet | 🟡 Auxiliary effect |
The above reinforcement consumables are billed by piece/rod/strip/roll, and the price fluctuates with market conditions and procurement channels. The specific price is subject to the actual purchase price or the packing service quotation.
5.2 Usage Specifications for Inflatable Bags
Air bags are the most effective way to fill and secure cargo inside containers, but they must be used correctly:
Diagram of air bag placement:
┌──────────────────────────────────┐
│ █████ █████ █████ │ █████ █████ │
│ █cargo█ █cargo█ █cargo█ │ █cargo█ █cargo█ │
│ █heavy█ █heavy█ █heavy█ │ █light█ █light█ │
│ █████ █████ █████ │ █████ █████ │
│ ↑air bag ↑air bag │
│ Fill gaps between groups Fill space between cargo and door │
└──────────────────────────────────┘| Usage points | Standard |
| Air bag specifications | Choose according to gap width (50/80/100/120cm) |
| Inflation pressure | Inflate to 70%-85% full, do not over-inflate (risk of bursting) |
| Placement | Requires a flat bearing surface (do not place against sharp objects) |
| Quantity | Place 1 between each group of cargo, and 1-2 at the container door |
| Prohibitions | Must not replace lashing straps, and must not contact sharp objects |
5.3 Lashing and Securing Standards
| Cargo Type | Lashing Method | Number of Lashing Points | Tension Standard |
| Pallet ≤500kg | Single cross lashing | 4 points | 50-100N |
| Pallet 500-1000kg | Double cross lashing | 6-8 points | 100-200N |
| Equipment 1000-3000kg | Double cross + ring lashing | 8-12 points | 200-500N |
| Equipment >3000kg | Professional lashing plan | More than 12 points | Per calculated plan |
6. Container Loading Quality Checklist
After loading the container, confirm the following items one by one:
□ Goods are neatly arranged, no tilting
□ Center of gravity is within safe range
□ All gaps have been filled and secured
□ Lashing straps are tightened, edge protectors in place
□ Container doors open and close properly
□ Seal is locked, seal number recorded
□ Container number photographed and archived
□ Loading photos taken (before/during/after loading)
□ Loading list completed (including details of each row)Regulatory Basis: Loading principles refer to the IMO Code of Practice for Cargo Stowage and Securing (CSS Code). Lashing and reinforcement standards refer to industry common operating practices.Data as of August 2026.
📖 Further Reading:
- International Shipping Operations Manual, Chapter 19: Trailer and Container Loading Operating Procedures — Step-by-Step Version (complementary to the technical standards in this article)
- Cargo Stowage and Securing — In-depth Interpretation of the CSS Code Regulations
Need a professional loading plan? Send your cargo information to Bofeng Logistics; we provide loading plan design + on-site supervision services.
Loading Service Consultation: 13075678958 | info@zhbfwl.com
Container Loading Frequently Asked Questions (FAQ)
Q: How to control the center of gravity when loading a container?
A: Place heavy cargo on the bottom layer and distribute it evenly to avoid one-sided loading; cargo with a high or offset center of gravity should have its loading plan adjusted or be secured with fastening devices, and checked against tally records after loading.
Q: How to handle gaps between the cargo and the container walls?
A: Use air bags, wooden blocks, cardboard, etc. to fill and secure, preventing movement and shifting during transport; choose filling materials and securing methods based on the cargo's weight, shape, and container type.
Disclaimer: This article is compiled and written by the Bofeng Logistics team, with content verified in August 2026. Container parameters and cost data may be adjusted due to changes in shipping companies, routes, and market conditions; please refer to the information confirmed at the time of booking.
Related Logistics Services
Bofeng Logistics offers the following related services, feel free to inquire: